I want to produce more, at lower cost

Digital Production Monitoring

We make production measurable. Data collection from machines and stations, traceability, and a clear view of the figures that production and management really need.

Operator screen of a torque tester showing the screwing torque curve
Why it is not simple

Decisions are taken on figures nobody measured.

How many good parts did the line make yesterday? Why did the cycle time grow? Which batch went to which customer? In many factories the answers are an estimate, a paper form or a spreadsheet filled in at the end of the shift.

The machines usually differ in age and make, and many were never meant to be connected. The work is to collect the few figures that matter, reliably, from equipment as it is, and to show them to the people who decide.

What we take on

  • Production data collection
  • Production dashboards
  • Traceability
  • Machine connection
  • PLC / HMI
  • Databases
  • IoT sensors and devices
  • Production monitoring
  • Quality data
  • Old and new equipment connected

What we do not do

We are not a general software house. We write software for real industrial processes, usually on lines and machines we know from the inside.

From the sensor to the screen

Software written by people who build the line.

01

Machines and stations

PLC and HMI programming, including Beckhoff TwinCAT, and communication with older machines and newly bought equipment.

02

IoT devices

Low-cost ESP32 devices with long battery life, for measurements where cables cannot easily go.

03

Databases

SQL Server, local or in the cloud: torque curves, test results, batches, stoppages.

04

Screens for people

Applications and dashboards for the operator, the engineer and management, on PCs, tablets or phones.

How we work

Start from the question, not from the technology.

  1. What needs to be known

    The questions production and management cannot answer today, and the figures that would answer them.

  2. Where the data is

    Survey of the machines, controllers and manual records, and how each can be connected.

  3. A first working step

    One line or one station first, so the result is seen and trusted before it is extended.

  4. Extension and support

    More machines, traceability and quality data, as the use grows.

Related projects

Real projects.

Integrated project

From the tender to the production line

Υποστήριξη ελληνικής εταιρείας σε διαγωνισμό πολυεθνικής εταιρείας μετρητών, και στη συνέχεια η γραμμή συναρμολόγησης, ο αυτοματισμός και το λογισμικό παρακολούθησης.
See the project
Robotic automation

A robotic overmoulding cell

A 6-axis robot transferring parts between two injection moulding machines.
See the project

All projects: Software

Do you want to see what really happens in your production?

Tell us which machines and stations you have, what you record today and which questions you cannot answer. We will tell you what is worth measuring first.

Complimentary first site visit & analysis Custom proposal, regardless of project scale Strict confidentiality & NDA protection